Production and Operations Analysis, Seventh Edition
7th Edition
ISBN: 9781478623069
Author: Steven Nahmias, Tava Lennon Olsen
Publisher: Waveland Press, Inc.
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Question
Chapter 11.3, Problem 4P
Summary Introduction
Interpretation: Factors through which the current layout can be improved are to be disussed.
Concept Introduction:
New layout techniques are generally used to minimize the material handling cost across multiple departments. Multiple handling cost depends upon the numerous factors such as total distance across the departments and number of trips across the departments.
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Students have asked these similar questions
Consider the example of the machine shop with the from-to charts given in Figures 11–3 through 11–5. Based on the results of Figure 11–5, in what ways might the current layout be improved?
You have just been hired as the director of operations for Reid Chocolates, a purveyor of exceptionally fine candies. Reid Chocolates is evaluating a
kitchen layout under consideration for its recipe making and testing department. The strategy is to provide the best kitchen layout possible so that food
scientists can devote their time and energy to product improvement, not wasted effort in the kitchen.
Figure 1. Number of trips between work centers
To:
From:
Refrigerator
Counter
Sink
Storage
Stove
Refrigerator
(1)
7
4
3
0
Counter
(2)
12
Refrig.
Figure 2. Kitchen Layout
12
0
8
Counter Sink Storage
5
For this layout, the cumulative "load x distance" or "movement cost" =
A possible kitchen layout is shown in Figure 2 below. The walking distance between the areas is in feet. For example, the distance from area 1 to area 2 is
5 feet, area 1 to area 5 is 13 feet.
8
11
13
11
Sink
(3)
13
4
5
0
6
Storage
(4)
0
5
5
Stove
11
Stove
(5)
0
9
0
6
feet (enter your response as a whole number).
You are required to make a study on the layout design. In this line, you need to analyse the
layout design and provide possible suggestions for improvement on the existing layout
efficiency. You can consider either manufacturing or service providers in Oman. All the
design and suggestion should be presented in a report for a submission. Tasks performed
incl
1.Study the layout design of the existing systems.
2 Study the layout design of the suggested systems.
3. Suggest on the mechanism of improving the layout design.
Chapter 11 Solutions
Production and Operations Analysis, Seventh Edition
Ch. 11.3 - Prob. 1PCh. 11.3 - Prob. 2PCh. 11.3 - Prob. 3PCh. 11.3 - Prob. 4PCh. 11.3 - Prob. 5PCh. 11.3 - Prob. 6PCh. 11.4 - Prob. 7PCh. 11.4 - Prob. 8PCh. 11.5 - Prob. 10PCh. 11.6 - Prob. 11P
Ch. 11.6 - Prob. 12PCh. 11.6 - Prob. 13PCh. 11.6 - Prob. 14PCh. 11.6 - Prob. 15PCh. 11.6 - Prob. 16PCh. 11.6 - Prob. 17PCh. 11.6 - Prob. 18PCh. 11.6 - Prob. 19PCh. 11.7 - Prob. 20PCh. 11.7 - Prob. 21PCh. 11.7 - Prob. 22PCh. 11.7 - Prob. 23PCh. 11.8 - Prob. 24PCh. 11.8 - Prob. 25PCh. 11.8 - Prob. 26PCh. 11.8 - Prob. 27PCh. 11.9 - Prob. 28PCh. 11.9 - Prob. 29PCh. 11.9 - Prob. 30PCh. 11.9 - Prob. 31PCh. 11.9 - Prob. 32PCh. 11.9 - Prob. 33PCh. 11.9 - Prob. 34PCh. 11.9 - Prob. 35PCh. 11.9 - Prob. 36PCh. 11.9 - Prob. 37PCh. 11.9 - Prob. 38PCh. 11.10 - Prob. 39PCh. 11.10 - Prob. 40PCh. 11.10 - Prob. 41PCh. 11.11 - Prob. 42PCh. 11.11 - Prob. 43PCh. 11.11 - Prob. 45PCh. 11 - Prob. 46APCh. 11 - Prob. 47APCh. 11 - Prob. 48APCh. 11 - Prob. 49APCh. 11 - Prob. 50APCh. 11 - Prob. 51APCh. 11 - Prob. 52APCh. 11 - Prob. 53APCh. 11 - Prob. 54APCh. 11 - Prob. 55APCh. 11 - Prob. 56APCh. 11 - Prob. 58AP
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Similar questions
- Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize interdepartmental parts handling costs. The flows and existing facility layout are shown in the figures below. Figure 1. Parts Moved Between Work Centers A A B C D Figure 2. Existing Layout A B C 375 0 0 Based on the flows shown in the matrix, one should expect that the centers A and 30¹- A 1-30-1 -30¹- a) For the existing layout, the cumulative "load x distance" or "movement cost" = 89250 feet (enter your response as a whole number). ن D B B 450 D 0 0 C 550 175 0 will be next to each other as they have the highest number of moves between each other. D 50 0 725arrow_forwardWhat is the significant difference between the layout of retail facilities and that of other production facilities?arrow_forwardPlease create a supermarket layout and explain it with layout and operations managament theoriesarrow_forward
- Discuss the variables that a manager can manipulate in a retail layoutarrow_forwardWhy are product layouts atypical in service environments?arrow_forwardWhat is facility layout? Choose a business that you would be interested in opening in your community. How would you decide where to locate that business? What would you be most concerned about in making this choice?arrow_forward
- Determine the type of layout of production that would be most suitable for your business if you decided to open a carwash service in your hometown. . Substantiate to support your answer.arrow_forwardYou are required to make a study on the layout design. In this line, you need to analyse the layout design and provide possible suggestions for improvement on the existing layout efficiency. You can consider either manufacturing or service providers in Oman. All the design and suggestion should be presented in a report for a submission. Tasks performed include: 1.Selecting a manufacturing facility or service providers in Oman. 2. Part (a) should be supported with justification on why it is selected. 3. Discuss the steps required for the layout design of the facility.arrow_forwardProcess Layout Determine the placement of departments for a newly designed layout facility that will minimize the total material handling costs using the data in the following table 1 and table 2. Assume that reverse distances are the same. The current layouts are shown in the grid below. Use a cost of RM1 per trip. Current Layout. Departments A (Room 1) Departments B (Room 2) Departments C (Room 3) Departments D (Room 4) Table 1 To From Distance between rooms (meters) 1 2 3 4 1 - 40 80 70 2 - 40 50 3 - 60 4 - Table 2 To From Loads between departments A B C D A - 10 20 80 B - 40 90 C - 55 D - You are required to: Analyze current “load x distance” of the current layout shown and compute its movement costs. Propose a new layout and compute its movement cost.arrow_forward
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