Process Layout Determine the placement of departments for a newly designed layout facility that will minimize the total material handling costs using the data in the following table 1 and table 2. Assume that reverse distances are the same. The current layouts are shown in the grid below. Use a cost of RM1 per trip.   Current Layout. Departments A (Room 1) Departments B (Room 2) Departments C (Room 3)   Departments D (Room 4)   Table 1             To   From  Distance between rooms (meters) 1 2 3 4 1 - 40 80 70 2   - 40 50 3     - 60 4       -   Table 2  To   From  Loads between departments  A B C D A - 10 20 80 B   - 40 90 C     - 55 D       -   You are required to:    Analyze current “load x distance” of the current layout shown and compute its movement costs.   Propose a new layout and compute its movement cost.

Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
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 Process Layout

Determine the placement of departments for a newly designed layout facility that will minimize the total material handling costs using the data in the following table 1 and table 2. Assume that reverse distances are the same. The current layouts are shown in the grid below. Use a cost of RM1 per trip.

 

Current Layout.

Departments A (Room 1)

Departments B

(Room 2)

Departments C

(Room 3)

 

Departments D

(Room 4)

 

Table 1

            To  

From 

Distance between rooms (meters)

1

2

3

4

1

-

40

80

70

2

 

-

40

50

3

   

-

60

4

     

-

 

Table 2 

To  

From 

Loads between departments 

A

B

C

D

A

-

10

20

80

B

 

-

40

90

C

   

-

55

D

     

-

 

You are required to: 

 

  1. Analyze current “load x distance” of the current layout shown and compute its movement costs.

 

  1. Propose a new layout and compute its movement cost.
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