Precision Machining Technology (MindTap Course List)
2nd Edition
ISBN: 9781285444543
Author: Peter J. Hoffman, Eric S. Hopewell, Brian Janes
Publisher: Cengage Learning
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Textbook Question
Chapter 4.1, Problem 3RQ
Explain how the size of an upright drill press is determined.
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Explain how does a basic drill press works. *
2. Through hole of 12 mm diameter is to be drilled in a steel plate of 20 mm thickness, drilled spindle
speed is 20 m/min, feed 0.25 mm/rev and drill point angle is 120°, the amount of material removed
at the first 10 sec after full engagement of drill will be
mm/sec.
(a) 2300, (b) 2400, (c) 2500, (d) 2600, (e) 2700
Handwritten solution recommended.
(1) A twist drill bit is used to drill a hole of diameter 2.0 at 4578.1 rpm at a feed rate of 2.5 in/min. Calculate the MRR in in^3/min. Take "pi" = 3.14. Round your answer to the nearest tenth.
Chapter 4 Solutions
Precision Machining Technology (MindTap Course List)
Ch. 4.1 - Upright drill presses are available in _______ and...Ch. 4.1 - List two general types of upright drill press...Ch. 4.1 - Explain how the size of an upright drill press is...Ch. 4.1 - Briefly describe the term sensitive drill press.Ch. 4.1 - Briefly describe a gang drill press and its...Ch. 4.1 - When would a radial-arm drill press most likely be...Ch. 4.1 - Briefly describe a micro drill press and its...Ch. 4.2 - What are the two main materials used to make...Ch. 4.2 - What two types of shanks are commonly found on...Ch. 4.2 - Name three functions of the flutes on a twist...
Ch. 4.2 - Name two types of flute styles for machine...Ch. 4.2 - Prob. 5RQCh. 4.2 - What is the major difference between counterboring...Ch. 4.2 - What must be used to secure a workpiece to an...Ch. 4.2 - What devices are used to elevate a workpiece to...Ch. 4.2 - If 50 parts measuring 1" I" 3" each needed a...Ch. 4.2 - Which would be the best workholding device for...Ch. 4.2 - Which would be the best workholding device for...Ch. 4.2 - Which would be the best workholding device for...Ch. 4.3 - List five drill press safety guidelines.Ch. 4.3 - Briefly define the term cutting speed.Ch. 4.3 - What unit of measure is used to define cutting...Ch. 4.3 - What is feed, and how is feed stated for drill...Ch. 4.3 - Briefly describe two methods for locating hole...Ch. 4.3 - What is spotting and why is it performed?Ch. 4.3 - What is pecking, or peck drilling?Ch. 4.3 - Briefly contrast the speed and feed differences...Ch. 4.3 - What drill press component can be used to control...Ch. 4.3 - Calculate feed depth for a 90-degree countersink...Ch. 4.3 - Calculate feed depth for an 82-degree countersink...Ch. 4.3 - What benefit does tapping on the drill press offer...Ch. 4.3 - How many turns must a 1/4-20 tap be turned into a...Ch. 4.3 - Prob. 14RQ
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- Identify and explain the method of milling process in which the stresses on the teeth is maximum at the end of the cut with neat diagram.arrow_forwardBriefly describe a gang drill press and its benefit.arrow_forward3. Through hole of 12 mm diameter is to be drilled in a steel plate of 20 mm thickness, drilled spindle speed is 20 m/min, feed 0.25 mm/rev and drill point angle is 120°, the amount of material removed at the first 10 sec after full engagement of drill will be .. (a) 2300, (b) 2400, (c) 2500, (d) 2600, (e) 2700 mm /sec.arrow_forward
- What are the Bench Drill Press OBJECTIVES/PURPOSE and its UNIT? note: specify the brandarrow_forwardA 12" through hole is to be drilled in a 1 inch thick steel plate. A standard twist drill having a nose angle of 120 degrees is to be used. The drill press is set to operate at a cutting speed of 20 feet per minute and a feed of 0.010 ipr. What is the machining time required to drill the hole?arrow_forwardDesign and draw a channel jig for mild steel components, as in figure below, to drill a hole of 18 mm.arrow_forward
- Sample Problem 1 A man create a 5 inches thick hole with a 2" diameter on an aluminum flat bar. Using a feed rate of 0.001 in/ rev with a drill spindle speed of 100 rpm. Calculate the following: a) Drill penetration speed in (in/min) b) Drilling time (min) c) Material Removal Rate (in? /min).arrow_forward5. Blind hole 20 mm diameter, 60 mm deep are being drilled in steel stock, drilling spindle speed is 500 rpm, feed 0.3 mm/rev, point angle of drill is 1180. Machining time ( in minutes ) per hole will be .. (a) 0.40, (b) 0.42, (c) 0.44, (d) 0.46, (e) 0.48arrow_forwardA 0.4-inch diameter bit is used in a vertical or vertical drill that operates at 300 rpm. If the feed is 0.005 in / rev, what is the MRR? What is the MRR if the drill diameter is doubled? What is the power required in the drill if the material is an annealed AISI 1080?arrow_forward
- 1. A 7.5 -mm-diameter drill is used on a drill press operating at 300 rpm. If the feed is 0.125 mm/rev, what is the MRR? What is the MRR if the drill diameter is doubled? 2. Assume that the work piece material is high-strength aluminum alloy and the spindle is running at N = 500 rpm. Estimate the torque required for this operation.arrow_forwardDrilling, diameter = 0.375 inches, feed is 0.003 inches/tooth, number of teeth is 2, rotation speed is 750 rev/min. Material is tough Copper alloy. Find: MRR, power at the motor, power at the tool, and torque at the tool. Work the problem in U.S. units and give the answers in U.S. units.arrow_forwardThe cutting speed in in/min of a 12 mm drill operating at 600 rpm is nearly equal toarrow_forward
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