Shelves Unlimited is interested in estimating the additional machine center capacities for a new Book Shelf. The shelf is made from two end panels, three shelves plus a number of various fasteners and hangers. Fabrication is as follows: End Panel: Operation Machine Run Time (per unit) Setup Time Per Operation Saw 6 minutes .8 hours .1 hours 2 minutes 3 minutes Planer Router 3 .8 hours Shelf. Run Time (per unit) Operation Machine Setup Time Per Operation Saw 2 minutes .3 hours 3 minutes Molder 1.4 hours 5 minutes 1 minute 3 Router .7 hours 4 Sander .1 hours A. If Shelves Unlimited makes a batch of 250 book shelves, how much time will be required on the Router? B. If the work center which performs the molding of the selves were to take 34 hours (including setup) to produce a batch of 250 shelves, what would be the efficiency of the work center?
Q: Scenario The KOREAN factory of Hi-Tech Metal, Inc. primarily manufactures plumbing system parts for…
A: The top management in the company will fix the goals, mission, vision of the organization. It will…
Q: Medinc produces disinfectants by mixing 2 chemical solutions in a machine to become a disinfectant…
A: Process Analysis: While working with the processes, the companies analyze the processes to decide…
Q: 1. Jeans manufacturing plant operation is one shift per day at 100% efficiency. Workers of this…
A: The takt time is time is the maximum acceptable time to meet the demands of the customer. In other…
Q: ost-Perry Industries (YPI) manufactures a mix of affordable guitars (A, B, C) that are fabricated…
A: Bottleneck station is the one which has least output capacity. time available = 40 hours time…
Q: Three departments- milling (M), drilling (D), andsawing (S)- are assigned to three work areas in…
A: Given data is Cost of move = $2 per piece per foot
Q: The Company makes TSHIRTS at their facility in chicago and Minnesota. The process involves three…
A: Capacity utilization = (Available time hours / used time hours) x 100 %
Q: Sed and there is surplus hours plus in machine centre Z? A manufacturer of baby dolls makes three…
A: The objective is to maximize profit. Let A = Number of units of doll A B = Number of units of doll B…
Q: Fedori Corporation has a Parts Division that does work for other Divisions in the company as well as…
A: Transfer machines are metalworking machine apparatuses with a few stations for performing different…
Q: A furniture factory makes two types of wooden tables,large and small. See the flowchart…
A: Capacity of a process To be determined by the capacity of its bottleneck process Represents the…
Q: bama pie company's assembly line operations (the assembly line operates for six hundred minutes per…
A: Product assembly time required to meet demand = Net available time to work / Customer demand Given…
Q: True Value Jeans currently produces 96 pairs of jeans in an 8-hour day. The costs of production…
A: The per unit cost of manufacturing True Value jeans = $ 20 per unit
Q: A manufacturing firm has four plants and wants to find the most efficient means of meeting the…
A: Given data is
Q: The Pullman Mfg., Inc. three-station work cell illustrated in the figure below has two machines at…
A: A capacity of a system indicating the total expected output if the stations runs the available time…
Q: Lee Beedo, a hip bachelor in Edmond, has a date for Saturday night and finds himself without a thing…
A: Sequencing of finite workload on the finite number of machines is called sequencing problem. It is…
Q: Problem 4 A bakery needs to evaluate two oven solutions for its renovations. It is currently…
A:
Q: Part A is processed on a MILLING machine; Part B is processed on a LATHE machine. Two parts (A and…
A: According to the information given, part A is processed on the milling machine, part B is processed…
Q: Cycle Time and Velocity, MCE Computador has a manufacturing plant in Des Moines that has the…
A: Theoretical Capability = 253,000 units Theoretical Capability = 253,000 units Actual Production=…
Q: A1 Credit provides credit information to its customersthroughout the country, 24 hours per day.…
A: given,
Q: Furniture Face Lift refinishes old wood furniture. Their process for refinishing chairs has 9…
A: Station Staffing Processing time (hours per chair per worker) Capacity =…
Q: Josh Randall, a sales representative for WAI, has convincedhis customer (order #2 in Problem 9) to…
A: The project may be available both long-term and short-term. A project is a group of day-to-day work…
Q: (Electro Corporation) The Electro Corporation manufactures two electrical products: air conditioners…
A: In this question, we could see that there are two products, these are air conditioners and fans.…
Q: Posh Nails is an upscale nail salon. The service process includes five activities that are conducted…
A: Total time taken by worker S1 = 1 minute Total time taken by worker S2 = 3 + 5 = 8 minutes Total…
Q: The Bean Company provides fresh coffee beans for restaurant, hotels and other food service…
A:
Q: In an 11-week period, a work center produces 1000 standard hours of work. What is the measured…
A: Measured Capacity The term measured capacity is used to determine the actual capabilities of the…
Q: In a job shop, effective capacity is only 43 percent of design capacity, and actual output is 71…
A: This is Operations Management question, here, given information are as stated below: Actual output…
Q: Illustrate how the artificial-variable technique deals with functional constraints?
A: Artificial variable technique is a process in a linear programming model to obtain basic feasible…
Q: A Missouri job shop has four departments machin- ** 0.2 ing (M), dipping in a chemical bath (D),…
A: a)
Q: Machines X and Y have 2,000 and 1,500 machine – minutes respectively. The firm must manufacture 100…
A: Below is the solution:-
Q: Grantsville Cooper Mines employs 1,400 workers. The company must lay off 5% of its workforce…
A: The aforementioned problem is solved as follows:
Q: Scenario The KOREAN factory of Hi-Tech Metal, Inc. primarily manufactures plumbing system parts for…
A: An manufacturing operating system is a significant stage in the development of assembling cycles and…
Q: Katie Posh runs an upscale nail salon. The service process includes five activities that are…
A: Given Activity 1: Welcome a guest = 1 minute Activity 2: Clip and file nails = 3 minutes Activity…
Q: Using the high-low point method, compute the fixed cost. Using the high-low point method, how much…
A: THE ANSWER IS AS BELOW:
Q: Supertronics, Inc., would like to know how the firm’s profit-ability is altered by product mix.…
A: Given information, A B C D Price 350 320 400 500 Material Cost 50 40 125 150 Weekly…
Q: Using linear programming, determine how many pieces of poloshirts and how many pieces of t-shirts…
A: Using linear programming, determine how many pieces of poloshirts and howmany pieces of t-shirts…
Q: Based on the following sensitivity report, how much should the firm be willing to pay for 53 more…
A: Given, Shadow price = 1.11Resource C willing to pay = 53 units
Q: A bottled water production process is described by the following flowchart. Production Setup 40…
A:
Q: In a job shop, effective capacity is only 88 percent of design capacity, and actual output is 69…
A: Design capacity can be referred to as the maximum production rate that can be utilized from…
Q: "Ruby runs a machine design shop that has 4 stages of process in succession. Stage i is cutting that…
A: Given data:
Q: A production schedule requires six work stations. However, there are nine work tasks to be performed…
A: Note: Since you have posted a question with multiple sub-parts, we will solve first three sub-parts…
Q: The first station can process a unit in 10 minutes First Station capacity = 60/10 = 6 units per…
A: Given that: First Station capacity = 6 units per hour Second Station Capacity = 10 units per hour…
Q: The trim line at PW is a small subassembly line that, alongwith other such lines, feeds int1, o the…
A: Cycle Time Cycle time is the average time elapsed to pass a work unit from the start to the end of a…
Q: A manager must decide which type of equipment to buy, Type A or Type B. Type A equipment cost…
A: Capacity refers to the total amount of units a firm is producing during a given period of time while…
Q: Michelle runs a gourmet poutine stand, selling $8 poutine. Michelle is the only employee, and she…
A: Michelle makes 8$ per poutine. That is her selling price. Variable costs include the cost of serving…
Q: How does Goldratt’s Theory of Constraints (TOC) differ from other current approaches to continuous…
A: Note:-We are authorized to answer one question at a time, since you have not mentioned which…
Q: Sanchez Trucking has been experiencing delays at its warehouse operations. Management hired a…
A: Given data: No. of members in crew = 6 Full time hrs/member = 40 hrsPermanently hired cost/week =…
Q: Peter Bell of Bell Electronics maintains an extensive stock of computer components for the consumer…
A: Given-
Q: A.J.’s Wildlife Emporium manufactures two unique birdfeeders (Deluxe and Super Duper) that are…
A: Bottleneck based approach refers to techniques is used to determine the system performance. The…
Q: AlFreej Book shop normally gets most of its customers from a 10 kilometer radius around MBD. It has…
A: AlFreej Book shop normally gets most of its customers from a 10 kilometer radius around MBD. It has…
Q: Under ideal conditions, a service bay at a FastLube can serve 6 cars per hour. The effective…
A: Calculate the expected production of cars per service bay, given the effective capacity of a bay as…
Q: QuestionByron Sports is a manufacturer of sportswear. It produces all of its products in one…
A:
Trending now
This is a popular solution!
Step by step
Solved in 3 steps with 2 images
- K Borges Machine Shop, Inc., has a 1-year contract for the production of 75,000 gear housings for a new off-road vehicle. Owner Luis Borges hopes the contract will be extended and the volume increased next year. Borges has developed costs for three alternatives. They are general-purpose equipment (GPE), flexible manufacturing system (FMS), and expensive, but efficient, dedicated machine (DM). The cost data follow: Annual contracted units Annual fixed cost Per unit variable cost General-Purpose Equipment (GPE) 75,000 $100,000 $15.00 Flexible Manufacturing System (FMS) 75,000 $225,000 $14.75 Dedicated Machine (DM) 75,000 $500,000 $13.00 Based on the total cost, the process that is best suited for the current contracted volume is Suppose the contracted volume changes to 275,000 gear housings. Based on the total cost, the process that is best suited for the new volumo inA process makes two products, A and B, and operates 5 days per week, 8 hoursper day. Demand for the two products for the next week is as follows:Day 1: A: 4; B: 6Day 2: A: 5; B: 5Day 3: A: 6; B: 4Day 4: A: 7; B: 3Day 5: A: 3; B: 7What is the takt time of the process? What would a level production schedule look like?4. Manufacturing Cycle Efficiency CFA Company keeps careful track of the time related to orders and their production. During the most recent quarter, the following average times were recorded for each unit or order: Inspection time Process time Queue time Move time Wait time 2 days 4 days 6 days 8 days 10 days REQUIRED: A) How long in days is the manufacturing cycle time or throughput time? B) What is the manufacturing cycle efficiency ratio? C) What percentage of the production time is spent on non-value-added activities? D) How long in days is the delivery cycle time?
- (a) T. Smunt Manufacturing Corp. has the process displayed below. The drilling operation occurs separately from and simultaneously with the sawing and sanding operations. The product only needs to go through one of the three assembly operations (the assembly operations are "parallel"). ASSEMBLY SAWING SANDING 78 min/unit 15 min/unit 15 min/unit WELDING ASSEMBLY DRILLING 25 min/unit 78 min/unit 27 min/unit ASSEMBLY 78 min/unit 1. Which operation is the bottleneck? 2. What is the throughput time for the overall system? 3. If the firm operates 8 hours per day, 22 days per month, what is the monthly capacity of the manufacturing process? 4. Suppose that a second drilling machine is added, and it takes the same time as the original frilling machine. What is the new bottleneck time of the system? 5. Suppose that a second drilling machine is added, and it takes the same time as the original drilling machine. What is the new throughput time?Up, Up, and Away is a producer of kites and wind socks.Relevant data on a bottleneck operation in the shop for theupcoming fiscal year are given in the following table:Item Kites Wind SocksDemand forecast 30,000 units/year 12,000 units/yearLot size 20 units 70 unitsStandard processing time 0.3 hour/unit 1.0 hour/unitStandard setup time 3.0 hours/lot 4.0 hours/lotThe shop works two shifts per day, 8 hours per shift, 200 daysper year. Currently, the company operates four machines,and desires a 25 percent capacity cushion. How many ma-chines should be purchased to meet the upcoming year’s de-mand without resorting to any short-term capacity solutions?Dave Grubbs of Grubbs Auto Body has five cars waiting for Economy Detailing. An Economy Detailing consists of a wash and then a hand wax. Cars cannot be waxed until they are washed. ROUND UP (39/5) & (39/10). Wash (hours) Wax (hours) (J)aguar 39/5 5 (C)adillac 5 3 (F)ord 1 39/10 (H)onda 2 1 (L)exus 4 4 What schedule produces the shortest time span in which these orders can be completed? Sequence: ____ , _____ , _____ , ______ , ______ Create a Gantt chart for the optimal sequence (shortest time span). How many hours does it take to complete the five orders? For the schedule in question “a”, how many hours is the waxing task idle? When will Dave finish the Cadillac? What is the average order completion time?
- Amy Xia's p lant was designed to produce 7,000 hammers per day but is limited to making 6,000 hammers per day because of the time needed to change equipment betweenstyles of hammers. What is the utilization?Charles Lackey operates a bakery in Idaho Falls, Idaho. Because of its excellent product and excellent location, demand has increased by % in the last year. On far too many occasions, customers have not been able to purchase the bread of their choice. Because of the size of the store, no new ovens can be added. At a staff meeting, one employee suggested ways to load the ovens differently so that more loaves of bread can be baked at one time. This new process will require that the ovens be loaded by hand, requiring additional manpower. This is the only thing to be changed. The bakery currently makes loaves per month. The pay will be $ per hour for employees and each employee works 160 hours per month.Charles Lackey can also improve the yield by purchasing a new blender. The new blender will mean an increase in his investment. This new blender will mean an increase in his costs of $ per month, but he will achieve the same new output (an increase to ) as the change in labor…An assembly line is to be designed to operate 13 hours per day and supply a steady demand of 325 units per day. Here are the tasks and their performance times: TASK PRECEDINGTASKS PERFORMANCE TIME (SECONDS) TASK PRECEDINGTASKS PERFORMANCETIME (SECONDS) a — 48 g d 43 b — 58 h e 38 c — 73 i f 23 d a 63 j g 33 e b 88 k h, i 53 f c 23 l j, k 67 A) What is the efficiency of your line balance? B) Suppose demand increases by 10 percent. How would you react to this? Assume that you can operate only 13 hours per day in regular time. (Round your answers to the nearest whole number.)
- 3 = noito This work cell will produce 617 units per day (8h x 60 m x 60 se) / 46.67 = 617 Takt time = 140/3 = 46.67 Copyright © 2017 Pearson Education, Ltd. Takt time design Creating plate printing cutting packaging Example: 100 Al-Nojoom Company for advertising has identified the following operations as necessary for the work cell for producing color posters. The customer expects delivery 1000 poster per day, and the work day 10 hours. 1. What is the takt time? Copyright © 2017 Pearson Education, Ltd. 2. How many employees are required? 3. If the number of employees assumed to be 9 employees. Find the quantity of products they able to produce. 4. If the work cell has 4 employees find the Total work time by hours needed to produce 600 units with the same operational time. operation Standard time 21.01 unitnos (min) 1.1 0.9 .75 1.25 1 9-33 sill nG a super 9-34Actual run time this week ?question mark minutes Machine time available this week 5,200 minutes Actual run rate this week ?question mark units per minute Ideal run rate 4.0 units per minute Defect-free output this week 15,000 units Total output this week (including defects) ?question mark units If the utilization rate is 0.90, then the actual run time this week is closest to:Xyz Company makes a product that experiences the following activities and times: Hours Processing (two departments) 45.0 Inspecting 3.0 Rework 7.5 Moving (three moves) 12.0 Waiting (for the second process) 36.0 Storage (before delivery to customer) 46.5 Compute the MCE.