following table shows the process times in minutes (or minutes/unit, i.e., the time to process one unit) of the five stations. Station A B C D E What is the process time of the system? 7 10 42 12 Process Time (minutes/unit) 9 10 7 12 4
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- A process makes two products, A and B, and operates 5 days per week, 8 hoursper day. Demand for the two products for the next week is as follows:Day 1: A: 4; B: 6Day 2: A: 5; B: 5Day 3: A: 6; B: 4Day 4: A: 7; B: 3Day 5: A: 3; B: 7What is the takt time of the process? What would a level production schedule look like?A process makes two products, A and B and operates 5 days per week, 8 hours per day. Demand for the two products for the next week is as follow: Day 1: A: 20 B: 26 Day 2: A: 10 B: 15 Day 3: A: 20 B: 19 Day 4: A: 18 B: 20 Day 5: A: 12 B: 20 What is the takt time of the process? (round answer to 5 decimal places.) What would a level production schedule look like?What does the parallelogram stand for in a process flow diagram?
- An organization is considering three process configuration options. There are two different intermittent processes, as well as a repetitive focus. The smaller intermittent process has fixed costsof $30000 per month, and variable costs of $9 per unit. The larger intermittent process has fixed costs of $11000 per month and variable costs of $2 per unit. A repetitive focus plant has fixed costs of $48000 and variable costs of $1 per unit.a. If the company produced 22000 units, what would be its cost under each of the threechoices?b. Which process offers the lowest cost to produce 39000 units? What is that cost?The Union Manufacturing Company is producing two types of products: A and B. The demand forecasts, batch size, and time standards follow: Demand forecast (units/yr) Product A Product B 1,000 4,000 Batch size (units/batch) Processing time (hr/unit) 20 10 3.2 4.5 Setup time (hr/batch) 10 20 Both products are produced on the same machine, called Mark I. 11) Using Table 4.1, what is the total number of hours required of Mark I equipment for the next year? A) fewer than 29,000 hours B) between 29,000 and 30,000 hours C) between 30,000 and 31,000 hours D) more than 31,000 hoursWhat is the Process cycle time?
- For Answer 2, for the mentioned answer please create a process diagram2. Construct a Process Flow Chart of the following: a. Ordering at fast food chain b. Buying meds at PharmacyMelissa's Photo Studio offers both individual and group portrait options. The process flow diagram below shows that all customers must first register and then pay at one of two cashiers. Then depending on if they want a single or group portrait they go to different rooms. Finally everyone picks up their own finished portrait. RegistrationCahier ACahier B(4 min)(4 min)(6 min) x y graph Pick up portraitIndividualGroup(5 min)(12 min)(15 min)portrait takenportrait taken x y graph a. How long, on average, does it take to complete the entire process for a group portrait? nothing minutes. (Enter your response as an integer.)
- A company that produces liquid facial lotion processes 2,375 lbm per hour of the product (ρ = 1.144 g/cm3).The production planning of the company is two shifts, one of 8 hours and the other of 6 hours per day and 300 working days per year. Calculate:a) How many liters of lotion are processed per year?b) How many bottles are required annually, if each bottle has a volume of 485 mL and they are filled to 95%?of your capacity?c) The company has a request from a customer for 795,350 bottles to deliver in a month. The companywill achieve this production?d) In case of not complying with the production, what would you do as a production manager to comply with therequested by the client? Justify your answer with informationThe following table shows the process times in minutes (or minutes/unit - how many minutes to process one unit) of a six-station serial production line (1-2-3-4-5-6). Station 1 2 3 4 5 6 Which station(s) is (are) the bottleneck(s)? Station 2 Station 5 Stations 3 and 4 Stations 2 and 5 Process Time (minutes/unit) 8 11 7 7 11 4Find out OEE in the following case and interpret results:Plant operating on a three-shift basis.Data for the week is given below:Time not available -21 hoursUnits Produced – 10,000 pcsNo. of defectives – 2000 pcsMachine operated at 90% speedCapability of process is to produce 11,000 pcs