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Woodenleg is a major furniture producer and has recently received a large order of Wardrobes from a high end furniture reseller in Canada. The steps of producing the Wardrobe are as follows: Initial in 2 different steps, Side panels and Bottom Panel is produced, which will be both used an input to the step of constructing Box. In 2 other steps, Slide rail and Brass Handle are produced separately. Then, box, slide rail, and brass handle are all used as an input to produce Drawers. Rugged Frame and Sturdy Shelf are also produced in 2 different steps and are assembled with drawers in the final step to make the final product of Wardrobe. The capacity in each step is as follows: Step Side Panel Bottom Panel Box Slide Rail Brass Handle Capacity (units/hour) 1300 450 350 800 150 Step Drawer Rugged Frame Sturdy Shelf Wardrobe Capacity (units/hour) 240 100 150 120 For each box, there is a need for 4 Side Panels and 1 Bottom Panel. For each Drawer, there is a need for 1 Box, 2 Slide Rail, and 1 Brass Handle. For each Wardrobe, there is a need for 4 Drawers, 1 Rugged Frame, and 2 Sturdy Shelves. Draw the PFD, Write these requirements to the right of each box on the PFD, and the Capacity of each step within the box for that step. Based on the PFD, answer the following questions: A. Calculate the Hourly capacity of the production process and identify the bottleneck. B. If the capacity of the bottleneck in part 1 is doubled, what is the new hourly capacity and bottleneck? C. If the capacity of the bottleneck in part b is increased by 50 percent, what is the new hourly capacity and bottleneck? D. If the capacity of any non-bottleneck process is increased, will the capacity of the assembly line ever increase?

Woodenleg is a major furniture producer and has recently received a large order of Wardrobes from a high end furniture reseller in Canada. The steps of producing the Wardrobe are as follows: Initial in 2 different steps, Side panels and Bottom Panel is produced, which will be both used an input to the step of constructing Box. In 2 other steps, Slide rail and Brass Handle are produced separately. Then, box, slide rail, and brass handle are all used as an input to produce Drawers. Rugged Frame and Sturdy Shelf are also produced in 2 different steps and are assembled with drawers in the final step to make the final product of Wardrobe. The capacity in each step is as follows: Step Side Panel Bottom Panel Box Slide Rail Brass Handle Capacity (units/hour) 1300 450 350 800 150 Step Drawer Rugged Frame Sturdy Shelf Wardrobe Capacity (units/hour) 240 100 150 120 For each box, there is a need for 4 Side Panels and 1 Bottom Panel. For each Drawer, there is a need for 1 Box, 2 Slide Rail, and 1 Brass Handle. For each Wardrobe, there is a need for 4 Drawers, 1 Rugged Frame, and 2 Sturdy Shelves. Draw the PFD, Write these requirements to the right of each box on the PFD, and the Capacity of each step within the box for that step. Based on the PFD, answer the following questions: A. Calculate the Hourly capacity of the production process and identify the bottleneck. B. If the capacity of the bottleneck in part 1 is doubled, what is the new hourly capacity and bottleneck? C. If the capacity of the bottleneck in part b is increased by 50 percent, what is the new hourly capacity and bottleneck? D. If the capacity of any non-bottleneck process is increased, will the capacity of the assembly line ever increase?

Practical Management Science
Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
Section: Chapter Questions
Problem 20P: Julie James is opening a lemonade stand. She believes the fixed cost per week of running the stand...
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Woodenleg is a major furniture producer and has recently received a large order of Wardrobes from a high end furniture reseller in Canada. The steps of producing the Wardrobe are as follows: Initial in 2 different steps, Side panels and Bottom Panel is produced, which will be both used an input to the step of constructing Box. In 2 other steps, Slide rail and Brass Handle are produced separately. Then, box, slide rail, and brass handle are all used as an input to produce Drawers. Rugged Frame and Sturdy Shelf are also produced in 2 different steps and are assembled with drawers in the final step to make the final product of Wardrobe. The capacity in each step is as follows: Step Side Panel Bottom Panel Box Slide Rail Brass Handle Capacity (units/hour) 1300 450 350 800 150 Step Drawer Rugged Frame Sturdy Shelf Wardrobe Capacity (units/hour) 240 100 150 120 For each box, there is a need for 4 Side Panels and 1 Bottom Panel. For each Drawer, there is a need for 1 Box, 2 Slide Rail, and 1 Brass Handle. For each Wardrobe, there is a need for 4 Drawers, 1 Rugged Frame, and 2 Sturdy Shelves. Draw the PFD, Write these requirements to the right of each box on the PFD, and the Capacity of each step within the box for that step. Based on the PFD, answer the following questions: A. Calculate the Hourly capacity of the production process and identify the bottleneck. B. If the capacity of the bottleneck in part 1 is doubled, what is the new hourly capacity and bottleneck? C. If the capacity of the bottleneck in part b is increased by 50 percent, what is the new hourly capacity and bottleneck? D. If the capacity of any non-bottleneck process is increased, will the capacity of the assembly line ever increase?
Transcribed Image Text:Woodenleg is a major furniture producer and has recently received a large order of Wardrobes from a high end furniture reseller in Canada. The steps of producing the Wardrobe are as follows: Initial in 2 different steps, Side panels and Bottom Panel is produced, which will be both used an input to the step of constructing Box. In 2 other steps, Slide rail and Brass Handle are produced separately. Then, box, slide rail, and brass handle are all used as an input to produce Drawers. Rugged Frame and Sturdy Shelf are also produced in 2 different steps and are assembled with drawers in the final step to make the final product of Wardrobe. The capacity in each step is as follows: Step Side Panel Bottom Panel Box Slide Rail Brass Handle Capacity (units/hour) 1300 450 350 800 150 Step Drawer Rugged Frame Sturdy Shelf Wardrobe Capacity (units/hour) 240 100 150 120 For each box, there is a need for 4 Side Panels and 1 Bottom Panel. For each Drawer, there is a need for 1 Box, 2 Slide Rail, and 1 Brass Handle. For each Wardrobe, there is a need for 4 Drawers, 1 Rugged Frame, and 2 Sturdy Shelves. Draw the PFD, Write these requirements to the right of each box on the PFD, and the Capacity of each step within the box for that step. Based on the PFD, answer the following questions: A. Calculate the Hourly capacity of the production process and identify the bottleneck. B. If the capacity of the bottleneck in part 1 is doubled, what is the new hourly capacity and bottleneck? C. If the capacity of the bottleneck in part b is increased by 50 percent, what is the new hourly capacity and bottleneck? D. If the capacity of any non-bottleneck process is increased, will the capacity of the assembly line ever increase?
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