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- PA 3-8 (Algo) Consider a four-step serial process... Consider a four-step serial process with processing times given in the following list. There is one machine at each step of the process, and this is a machine-paced process. • Step 1: 19 minutes per unit Step 2: 14 minutes per unit • Step 3: 38 minutes per unit • Step 4: 17 minutes per unit Assuming that the process starts out empty. how long will it take (in hours) to complete a batch of t09 units? (Do not round intermediate calculations. Round your answer to nearest hour.) hoursPA 3-8 (Algo) Consider a four-step serial process... Consider a four-step serial process with processing times given in the following list. There is one machine at each step of the process, and this is a machine-paced process. • Step 1: 22 minutes per unit • Step 2: 23 minutes per unit Step 3: 31 minutes per unit • Step 4: 18 minutes per unit Assuming that the process starts out empty, how long will it take (in hours) to complete a batch of 101 units? Note: Do not round intermediate calculations. Round your answer to nearest hour. Time taken 39 hoursBoth the average flow rate and average flow time of a process are increased by 50%, what will be the percentage change in the average number of units (inventory) in the process (a) 125% (b) 50% (c) Cannot be determined (d) 225%
- We measure, monitor and improve process cycle time because: a. It is an easy measurement to make *b. Increasing cycle time helps us improve the capacity of the process and reduce costs c. Everyone understands cycle time d. Customers are interested in how long it takes to make a product e. All of the above f. None of the abovePA 3-9 (Algo) Consider a four-step serial process with... Consider a four-step serial process with the number of workers at each step and processing times given in the following table. Time per Customer (in Minutes) 5 14 6 3 Process Step 1 Number of Workers 1 Assuming that the process starts out empty and is worker-paced, how long will it take (in minutes) to serve 30 customers? Note: Round to nearest minute. Time taken minutesOutput from the Gantt chart drawn for a machining process is shown here. Determine the makespan of the process. Job Waiting Time (hr) Delivery Time (hr) 1 0 10 2 10 15 3 1 16
- What is the raw processing time (seconds)? Answer as a whole number.A nonbottleneck worker currently has an idle time of 20 seconds per unit. Because ofthe large demand, the company improves the process by adding more capacity to thebottleneck. How does this impact the idle time of the worker?a. The idle time would decrease.b. The idle time would stay the same.c. The idle time would increase.d. Cannot determine from the given informationMr. K’s is a very popular hair salon. It offers high quality hairstyling andphysical relaxation services at a reasonable price, so it always has unlimiteddemand. The service process includes five activities that are conducted inthe sequence described below ( the time required for each activity is shownin parenthesis):Activity 1: Welcome a guest and offer homemade herb tea (10 minutes)Activity 2: Wash and condition har (10 minutes)Activity 3: Neck, shoulder, and back stress release massage (10 minutes)Activity 4: Design and hair style and do the hair (25 minutes)Activity 5: Ring up the guest bill (5 minutes)Each activity has one employee dedicated to it. For the following questions,assume unlimited demand. Also assume that the employee at activity 1 onlyadmits new guests at the rate of the bottleneck.(a) Which resource is the bottleneck?(b) What is the capacity of the process?(c) What is the flow rate?(d) What is the utilization of the employee at activity 3(e) What is the cycle time?
- 4. Citizens of a country send documents to renew their passport. The average time in the mail is about 2 days. It takes 4 days before a clerk process them for 10 minutes and pass it to the next clerk. Second clerk spends 10 minutes and transit the document for final process which takes around 4 days on average. The document is printed which takes 2 minutes. What is the value-added time in this flow? A) 0.0015 B). 0.10 C). 015 D) 0.009This is a step in a process that is the slowest compared tothe other steps. This step limits the capacity of the process.Consider the following batch-flow process consisting of three process stepsperformed by three machines. Process steps step 1 step 2 step 3 processing time 0.25min./unit 0.20 min./unit 0.15 min./unit setup time 30 min 20 min 45 min Work is processed in batches at each step. Before a batch is processed at a step, the machine atthat step must be set up. (During a setup, the machine is unable to process any product.) Assumethat there is a dedicated setup operator for each machine (i.e., there is always someone availableto perform a setup at each machine.)a. What is the capacity of step 1 if the batch size is 35 parts?b. For what batch sizes is step 1 (2, 3) the bottleneck?