Sales and Operations Planning Chase SOP 1. A company has predicted the following demands for the next six months: Month 2 Demand 15,000 18,000 3 5 15,000 20,000 22,000 6 24,000 Total 114,000 A single worker working for one month can produce 125 units. The beginning workforce is 50 workers. It costs the company $1,500 to hire one worker, and it costs the company $2,500 to lay off a worker. The cost to carry an item is $15 per unit per month. The stockout cost is estimated to be $40 per unit. Develop a chase sales and operations plan for this firm. Develop the monthly production schedule, and show the labor workforce and inventory levels. Finally, compute the cost of the plan.
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- The Tinkan Company produces one-pound cans for the Canadian salmon industry. Each year the salmon spawn during a 24-hour period and must be canned immediately. Tinkan has the following agreement with the salmon industry. The company can deliver as many cans as it chooses. Then the salmon are caught. For each can by which Tinkan falls short of the salmon industrys needs, the company pays the industry a 2 penalty. Cans cost Tinkan 1 to produce and are sold by Tinkan for 2 per can. If any cans are left over, they are returned to Tinkan and the company reimburses the industry 2 for each extra can. These extra cans are put in storage for next year. Each year a can is held in storage, a carrying cost equal to 20% of the cans production cost is incurred. It is well known that the number of salmon harvested during a year is strongly related to the number of salmon harvested the previous year. In fact, using past data, Tinkan estimates that the harvest size in year t, Ht (measured in the number of cans required), is related to the harvest size in the previous year, Ht1, by the equation Ht = Ht1et where et is normally distributed with mean 1.02 and standard deviation 0.10. Tinkan plans to use the following production strategy. For some value of x, it produces enough cans at the beginning of year t to bring its inventory up to x+Ht, where Ht is the predicted harvest size in year t. Then it delivers these cans to the salmon industry. For example, if it uses x = 100,000, the predicted harvest size is 500,000 cans, and 80,000 cans are already in inventory, then Tinkan produces and delivers 520,000 cans. Given that the harvest size for the previous year was 550,000 cans, use simulation to help Tinkan develop a production strategy that maximizes its expected profit over the next 20 years. Assume that the company begins year 1 with an initial inventory of 300,000 cans.4. The Spencer Optics Company produces an inexpensive line of sunglasses. The manufacturing process consists of assembling two plastic lenses (produced by the firm's plastic molding depart- ment) into a finished frame (purchased from an outside supplier). The company is interested in using material requirements planning to schedule its operations and has asked you to prepare an example to illustrate the technique. The firm's sales manager has prepared a 10-week sales forecast for one of the more popular sunglasses (the Classic model) for your example. The forecast is 100 units per week. Spencer has customer orders of 110 units, 80 units, 50 units, and 20 units in weeks 1, 2, 3, and 4, respectively. The sunglasses are assembled in batches of 300 units. Presently, three such batches are sched- uled: one in week 2, one in week 5, and one in week 8. Complete the following time-phased record: Week hand 1 2 3 4 5 6 7 8 9 10 Classic Model On MPS Record Forecast Orders Projected available…This process is used in business or manufacturing to predict their future requirements Select one: a. Plant Layout b. Capacity Study c. Forecast d. Scheduling
- QuestionByron Sports is a manufacturer of sportswear. It produces all of its products in one department using a process costing system.The information for the current month is as follows:Beginning work in process (30% complete as to conversion cost) 12,000 unitsUnits started 90,000 unitsUnits completed and transferred out ?Ending work in process (70% complete as to conversion) 8,000 unitsCosts:Beginning work-in-process direct materials $28,800Beginning work-in-process conversion $5,040Direct materials added during month $216,000Conversion costs incurred during the month $139,200Direct materials are added at the beginning of the process. Conversion costs are incurred uniformlythroughout the production process. Costing is handled on a FIFO basis Required:a. Prepare a production cost worksheet using 5 steps approach.b. Under what conditions would a process costing system be more appropriate than a job order costing system? Explain.Q2: A company has seasonal demand, with the forecast for the next 12 months as given below. The current labor force can produce 500 units per month. Each employee can produce 20 units per month, and is paid $2,000 per month. The inventory carrying cost is $50 per unit per period. It costs $100 to hire or layoff an employee. Assume 200 units of initial inventory and we would like to keep the similar level at the end of the year. Month 1 3 4 7 8 9 10 11 12 Demand 660 700 840 700 660 500 600 840 80 900 700 600 Please use level and chase strategy to calculate the total cost of two plans (please show your work).The management of Swift Company has determined the aggregated demand schedule in the following units: Month Demand Jan 650 Feb 930 Mar 1110 Apr 1550 May 2120 Jun 3130 Jul 2870 Aug 1690 Sept 1530 Oct 1610 Nov 2110 Des 1330 Each worker can produce an average of 10 units per month and is paid $2,000 (payroll costs) at regular time per month. If workers go home early (undertime) they are paid the same as normal time (regular time). In accordance with the employment contract with the union, the company does not impose overtime hours and sub-contracts work. companies can recruit and train (hire & train) new workers for a fee of $2,000 and lay off per person for $ 500. Inventory cost $ 32 per unit at the end of each month. Currently the company employs 140 workers, to anticipate inventory is 0 then: Make a production plan using the workforce level to anticipate inventory by choosing an additional supply…
- Which is not considered to be an OPSCM execution process by any of the most popular models? Select one: A. returns B. manufacturing/production/make C. logistics D. procurement/acquisition/purchasing E. research & development4.- A real estate agent is considering changing his cell phone plan. There are three plans to choose from, all include a $20 per month charge. Plan A costs $0.45 per minute for calls in the morning and $0.20 per minute for calls in the afternoon. Plan B costs $0.55 per minute for calls in the morning and $0.15 per minute for calls in the afternoon. Plan C has a constant cost of $80 with 200 minutes of calls per month and a charge of $0.40 per minute after 200 minutes regardless of whether it is in the morning or afternoon. a) Determine the total charge for each plan for 120 minutes in the morning and 40 minutes in the afternoon in one month. b) If the agent uses the call service only in the morning, what is the range of minutes in which each plan is optimal?In exponential smoothing method, which one of the following statements is true? O a. Alpha is between 0 and 1, and high value of alpha is used for stable demand O b. Alpha is between 0 and 1, and high value of alpha is used for unstable demand O c. Alpha is greater than 1, and high value of alpha is used for stable demand O d. Alpha is greater than one, and high value of alpha is used for unstable demand O e. Alpha is negative, and high value of alpha is used for stable demand US PAGE acer F2 F3 F4 F5 F6 F7 Coc) F8 F9 F10 F11 图, 2$
- Adele Weiss manages the campus flower shop. Flowers must be ordered three days in advance from her supplier in Mexico. Although Valentine’s Day is fast approaching, sales are almost entirely last-minute, impulse purchases. Advance sales are so small that Weiss has no way to estimate the probability of low (25 dozen), medium (60 dozen), or high (130 dozen) demand for red roses on the big day. She buys roses for $15 per dozen and sells them for $40 per dozen. Construct a payoff table. Which decision is indicated by each of the following decision criteria?a. Maximinb. Maximaxc. Laplaced. Minimax regretIn past 4 weeks, AOC (Arab oil company) started producing and distributing national engine oil to substitute French Total and Esso brands. Production reported to be in thousands: 2, 4, 3, 5 TG Thousand Gallons). AOC production will be calculated after 5 more weeks.3. The MPS planner at Murphy Motors uses MPS time-phased records for planning end-item pro- duction. The planner is currently working on a schedule for the P24, one of Murphy's top-selling motors. The planner uses a production lot size of 70 and a safety stock of 5 for the P24 motor. Item: P24 Forecast Orders On hand Week 12345678 30 30 30 40 40 40 45 45 13 8 4 Projected available balance Available-to-promise MPS 20 a. Complete the MPS time-phased record for product P24. b. Can Murphy accept the following orders? Update the MPS time-phased record for accepted orders. Order 1234 4 Amount 40 30 30 25 Desired Week 4 6 2 3