Determine time required/pass?
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- A drilling operation is performed to create a through hole on a steel plate that is 20 mm thick. Cutting speed = 0.4 m/s, and feed = 0.20 mm/rev. The 18-mm-diameter twist drill has a point angle of 120°. Determine the following once the drill reaches full diameter: a. the machining time and, b. the metal removal rate Equation used Tm TD₂L fvExercises 4 1. A 30 mm diameter mild steel bar is being turned at a spindle speed of 8 rev/s, on a multi-tool centre lathe having eight tools in operation. The feed is 0-3 mm/rev, the specific cutting pressure/tool is 2 000N/mm and the total power consumed for the operation is 14 kW. If the depth of cut is to be kept the same for each tool, calculate the depth of cut/tool in mm.A mild steel specimen of Initial diameter of 53.5 mm is turned to final diameter of 47 mm for an initial length of 154 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm (ii) During machining the tool's approach length is 5 mm, over run length is 2mm (iii) Total time required to complete the turning operation is 59.6 minutes
- A mild steel specimen of Initial diameter of 53.5 mm is turned to final diameter of 47 mm for an initial length of 154 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm (ii) During machining the tool's approach length is 5 mm, over run length is 2mm (iii) Total time required to complete the turning operation is 59.6 minutes (a) Find number of passes to finish the entire turning operation ( (b) The actual length of the turning operation in mm ('A facing operation is performed on an lathe. The diameter of the cylindrical part is 6 in and the length is 15 in The spindle rotates at 180 rpm. Use depth of cut of 0.110 in and feed of 0.008 in rev. Determine: a) The cutting speed of the tool (in/min) b) The tool feed rate (in min) c) The cutting time (sec)A mild steel specimen of Initial diameter of 51.5 mm is turned to final diameter of 48 mm for an initial length of 151 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.1 mm/rev & Depth of cut is 0.5 mm (ii) During machining the tool's approach length is 7 mm, over run length is 2mm (iii) Total time required to complete the turning operation is 48.8 minutes (a) Find number of passes to finish the entire turning operation (b) The actual length of the turning operation in mm ( (c)The time required to complete one single turning operation in minutes (d) Spindle speed in rpm
- What is the cutting speed of turning in the unit of m/min, when main axis spindle speed is 2,409 rpm and external diameter is 86mm ? Answer in 2 decimal points. Calculate the theoretical spindle rotational speed in rpm required to drill a 1 mm hole in copper using high speed steel drill. The recommende cutting speed is as following. The thickness of the copper plate is 24. (Leave the answer in numerical value, no need to key in 'rpm') Typical cutting speeds (m/min) High speed steel Material Tungsten carbide Aluminum 100 500 60 330 Copper Hard brass 45 230 Bronze 35 180 Mild steel 28 250 Cast iron 20 160Calculate spindle RPM and machining time for cutting a 1.5" diameter 4" long at 225 SFPM using a feed rate of 0.004".A mild steel specimen of Initial diameter of 32.5 mm is turned to final diameter of 25 mm for an initial length of 154 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.3 mm/rev & Depth of cut is 0.5 mm (ii)During machining the tool's approach length is 6 mm, over run length is 3mm (iii) Time required to complete one single turning operation is 2.3 minutes (a)Find number of passes to finish the entire turning operation (b) Total time required to complete the turning operation in minutes (c) Spindle speed in in rpm (d) Cutting speed in m/minutes
- A mild steel specimen of Initial diameter of 30.5 mm is turned to final diameter of 27 mm for an initial length of 153 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm (ii)During machining the tool's approach length is 5 mm, over run length is 2mm (iii) Time required to complete one single turning operation is 3.5 minutes (c) Spindle speed in in rpm (= (d) Cutting speed in m/minutes(=A mild steel specimen of Initial diameter of 30.5 mm is turned to final diameter of 27 mm for an initial length of 153 mm on a lathe machine. Using the given data find the following. (i) Feed of 0.4 mm/rev & Depth of cut is 0.5 mm (ii)During machining the tool's approach length is 5 mm, over run length is 2mm (iii) Time required to complete one single turning operation is 3.5 minutes (a)Find number of passes to finish the entire turning operation (b) Total time required to complete the turning operation in minutesExercises 4 1. A 30 mm diameter mild steel bar is being turned at a spindle speed of 8 rev/s, on a multi-tool centre lathe having eight tools in operation. The feed is 0-3 mm/rev, the specific cutting pressure/tool is 2 000N/mm2 and the total power consumed for the operation is 14 kW. If the depth of cut is to be kept the same for each tool, calculate the depth of cut/tool in mm. (Ans. 3-8 mm)