ABC Company provides a service to its clients. Each client has a job with a processing time of several days. Once the process starts for a client's job, it must be carried out without any interruption. Each client's job requires a certain number of operators in each day of its process. ABC must create a plan for the 4 available clients' jobs for the next 5 days with minimum number of operators needed to satisfy this demand. The processing time of the client's jobs and the number of operators each of them needs in each day is given below. For instance, client 1 has a job that lasts for 2 days, and 2 and 3 operators are needed for days 1 and 2 of its execution.
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- A manufacturing plant produces a product 'A' that requires one unit of 'B' and ½ unit of 'C'. Each unit of 'B' is comprised of one unit of 'D', two units of 'E', and one unit of 'F'. Each unit of 'C' requires ½ unit of 'G' and three units of 'H'. The manufacturing lead times for the components are as follows: 'A' - two weeks, 'B' - one week, 'C' - two weeks, 'D' - two weeks, 'E' - three weeks, 'F' - one week, 'G' - two weeks, 'H' - one week. There are 20 units in stock for each of these components. 100 units of 'A' are needed for delivery in seven weeks: a) Develop the product structure and indexed bill of materials for the product. b) Create a gross and net requirements plan for the manufacturer of the product.Joan has a small design and tailoring shop making custom outfits for women. She has two employees. Each employee only begins working on a dress when a customer order has been received and then she makes the dress from beginning to end. The average production time of a dress is 1.8 days, with a standard deviation of 2.1 days. Historically, Joan has been receiving orders with interarrival times of one day on average. The interarrival times of orders have a coefficient of variation of one. (Carry at least 4 decimal places in all intermediate calculations. Round your final answer to 2 decimal places.) What is the expected waiting time, in days, between when an order is received and when production begins on the dress? A. 9.12 days B. 6.50 days C. 1.23 days D.3.41 daysAn order for 200 units of a product is processed on work centers A and B. The set up time on A is 45 minutes and the run time is 5 minutes per piece. The set up time on B is 40 minutes and the run time is 8 minutes per piece. The wait time between the two operations is 2 hours. The move time between A and B is 15 minutes. Wait time after operation B is 1 hour and the move time into stores is 50 minutes. There is no queue at either work station. Calculate the total manufacturing lead time for the order.
- bama pie company's assembly line operations (the assembly line operates for six hundred minutes per day) comprise of eleven tasks, with the longest task time being 2.4 minutes and the shortest task time being 0.4 minutes; the sum of the task times is eighteen minutes. the firm is working on balancing its assembly line operations. the firm needs to produce 200 pies per day; to achieve this, the firm calculates the required cycle time as ---- minutes?Consider a two-step process that handles three types of customers. Each resourceis staffed by one employee. Type 1 customers spend 5 minutes at resource 1 and 2 minutesat resource 2. Type 2 customers also spend 5 minutes at resource 1, but spend 10 minutes atresource 2. Finally, type 3 customers spend no time at resource 1 and 8 minutes at resource2. Each hour, the demand is 10 customers of type 1, 4 customers of type 2, and 2 customers oftype 3. Where in the process is the bottleneck? What is the flow rate for each customer type?A serial process has 5 steps – A (4), B(5), C(2), D(6), and E(3) – that have to be performed in this order. The numbers in parentheses are the times (in minutes) needed to process a unit. For each unit produced by this process, the process has a total idle time of: Group of answer choices 1 min 10 mins 6 mins 3 mins
- JOHNSON’S RULE Five specialty jobs at a La Crosse, Wisconsin, tool and die shop must be processed through two workcenters (drill press and lathe). The time for processing each job follows:Work (processing) Time for Jobs (hours)JOBWORK CENTER 1(DRILL PRESS) WORK CENTER 2(LATHE)A5 2B3 6C8 4D 10 7E 7 12The Hickory Company manufactures wooden desks. Manage-ment schedules overtime every weekend to reduce the backlogon the most popular models. The automatic routing machineis used to cut certain types of edges on the desktops. The fol-lowing orders need to be scheduled for the routing machine: The due dates reflect the need for the order to be at its nextoperation.a. Develop separate schedules by using the FCFS and EDDrules. Compare the schedules on the basis of average flowtime and average past due hours.b. Comment on the performance of the two rules relative tothese measuresThe ABC Company is planning a new product line and a new plant to produce the parts for the line. The product line will include 8 different models. Annual production of each model is expected to be 900 units. Each product will be assembled of 180 components. All processing of parts will be accomplished in the new plant. On average, 6 processing operations are required to produce each component, and each operation takes an average of 1 min (including an allowance for setup time and part handling). All processing opera-tions are performed at workstations, each of which includes a production machine and a human worker. The plant operates one shift. Determine the number of (a) components, (b) processing operations, and (c) workers that will be needed to accomplish the processing operations if each worker works 2,000 hr/yr.
- A machine tool company conducts a job-training programme at a ratio of one for everyten trainees. The training programme lasts for one month. From past experience it has been found thatout of 10 trainees hired, only seven complete the programme successfully. (The unsuccessful traineesare released). Trained machinists are also needed for machining. The company's requirement for thenext three months is as follows:January: 100 machinists, February: 150 machinists and March: 200 machinists.In addition, the company requires 250 trained machinists by April. There are 130 trained machinistsavailable at the beginning of the year. Pay roll cost per month is:Each trainee Rs. 400/- per month.Each trained machinist (machining or teaching): Rs. 700/- p.m.Each trained machinist who is idle: Rs.500/- p.m.(Labour union forbids ousting trained machinists). Build a l.p.p. for produce the minimum costhiring and training schedule and meet the company’s requirement.BE Spreadsheet Mike Reynolds has four assignments due in class tomorrow, and his class times are as follows: Time 9 a.m. 12 p.m. 2 p.m. 5:30 p.m. Each class lasts one hour, and Mike has no other classes. It is now midnight, and Mike estimates that the marketing, finance, psychology, and OM assignments will take him one, four, five, and seven hours, respectively. Assume that all time till the last class begins can be spent on completing assignments but each assignment should be done till the time of the class on the same subject. (Mike can prepare assignments for the next classes during previous classes.) Use the Excel Sequencing template to determine how he should schedule the work. Use minus sign to enter negative lateness values, if any. Enter the half an hour value as 0.5, e.g., 3:30 p.m. should be entered as 15.5. If your answer is zero, enter "0". Round your answers for the due date, lateness, and tardiness to one decimal place. Round your answers for the average values to two…The objectives of scheduling include all of the following except: A. Increased inventories in order to maximize profits. B. The ability to balance conflicting goals. C. Effective use of facilities, labor, and equipment. D. Costs are minimized by reducing waiting times, work-in-process, and other processing costs related to inventories